Acid-Resistant Ceramic Sand blasting media

Acid-Resistant Ceramic Sand blasting media

Acid-resistant ceramic bead consists of high purity aluminum and silicon dioxide, which resists strong acids and dissolves most materials. Its stability at pH values up to 1 makes it critical for chemical processing. Currently In the production of batteries, acid-resistant ceramic bead wire Schwefelsäure Speichertank. It prevents leakage and pollution and extends the service life of the tank by eight years. The battery factory reported that replacement costs were reduced by 35% thanks to the use of this material.
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Description
Technical Parameters

1. What is the Ceramic Beads Blasting Media?


Acid-resistant ceramic bead consists of high purity aluminum and silicon dioxide, which resists strong acids and dissolves most materials. Its stability at pH values up to 1 makes it critical for chemical processing. Currently
In the production of batteries, acid-resistant ceramic bead wire Schwefelsäure Speichertank. It prevents leakage and pollution and extends the service life of the tank by eight years. The battery factory reported that replacement costs were reduced by 35% thanks to the use of this material.

Currently The acid resistance of this material contributes to the work on the purification of acid. It offers a lining for metal acid washbasins that can withstand saline and adhesive acids. Steelfactory notes that this bead can reduce maintenance by 50% compared to humine clothing. Currently
In laboratory conditions, acid-resistant ceramic bead is used in acid-digestive containers. It provides accurate chemical analysis without material leakage and meets ASTM trace element testing standards. Currently
The test confirmed that after 500 hours in 37% hydrochloric acid, the loss of mass of acid-resistant ceramic bead < 0.1%. Its reliability in acidic conditions makes it crucial for chemical, metallurgical and analytical applications. Currently

 

2 . Main Technical Parameters of Ceramic Blasting Beads


1). Chemical Components

ZrO2 60-66%,
SiO2 25-30% max.
Al2O3 7-13% max.
Other 5-8%


2). Size

B20: 0.600-0.850mm B80: 0.125-0.212mm B170: 0.045-0.090mm
B30: 0.425-0.600mm B100: 0.106-0.180mm B205:0.000-0.063mm
B40: 0.250-0.425mm B120: 0.063-0.125mm B400: 0.030-0.063mm
B60: 0.150-0.300mm B150: 0.053-0.106mm

B505: 0.010-0.063mm

 

How to clean zirconia ceramic blasting beads

1. Initial Separation: Start by placing the used blasting beads on a screen or sieve. The mesh size of the screen should be chosen to allow smaller debris and contaminants to pass through while retaining the zirconia ceramic beads.

2. Air Wash (Dry Cleaning): For dry cleaning, use an air wash system. This system employs compressed air to blow away fine dust and lightweight contaminants that may still be adhering to the beads.Allow the air to circulate through the beads on the screen, dislodging and removing any loose particles.

3. Water Wash (Wet Cleaning): If necessary, you can perform a wet cleaning process using a water wash system. This is particularly useful for removing stubborn contaminants.

4.Final Drying: After cleaning, the zirconia ceramic beads may be wet. Allow them to air-dry thoroughly before reuse or storage. Ensure they are completely dry.

5. Storage: Store the cleaned zirconia ceramic blasting beads in a dry and clean environment to prevent contamination and maintain their quality for future use.

 

4.Quality testing standards

1. Visual Inspection: Examine the beads visually for any visible signs of wear, damage, or contamination.

2. Size and Shape: Verify that the beads have a consistent size and shape. Misshapen or significantly worn beads may not perform effectively.

3. Microscopic Examination: For a more detailed inspection, use a magnifying glass or microscope to examine individual beads closely. This can identify small cracks, surface defects, or contamination that cannot be seen with the naked eye.

 

5.FAQ

Q1. How do zirconia ceramic beads compare to other blasting abrasives like aluminum oxide or steel shot?

Zirconia ceramic beads often have superior hardness and durability compared to other blasting media.

 

Q2. Are zirconia ceramic beads environmentally friendly?

Yes, they are considered environmentally friendly. They do not contain harmful substances.

 

Q3. Can zirconia ceramic beads be recycled and reused?

Yes, zirconia ceramic beads can be reclaimed, cleaned, and reused multiple times.

 

Q4. What surface finishes can be achieved with zirconia ceramic beads?

Zirconia ceramic beads offer precise control over surface finishes, allowing for a range of textures and roughness levels, depending on the blasting parameters and equipment settings.

 

Q5. Do zirconia ceramic beads have specific storage requirements?

It's advisable to store zirconia ceramic beads in a dry and clean environment to prevent contamination. Proper storage helps maintain their effectiveness and lifespan.

 

 

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