Ceramic Beads
Our goal is to become your true partner in the field of zirconium ceramic beads in China. Qinyuan County Fuda New Materials Import and Export Co., Ltd. is an integrated industry and trade enterprise specializing in the sales and export of zirconium sandblasting and grinding series materials. The company has formed partnerships with well-known domestic enterprises to promote the application, technical services, and product sales of basalt fiber filaments and series products. With competitive prices and guaranteed product quality, it is a good choice for your long-term cooperation.
Our certificates
Our factory has passed ISO9001:2015 standard quality management system certification and ISO14001:2015 environmental management system certification, AAA credit rating.
Product Application
We provide domestic and foreign customers with various zirconium series products required for sandblasting and grinding, as well as various basalt fiber filaments and their products required in the fields of construction, aerospace, etc.
Production Equipment
The factory's equipment includes: high-temperature arc furnace, special transformer, bag dust collector, air compressor, cyclone cooler, batching system, water circulation system, gravity separator, screening machine, feeder, elevator, dry cleaning machine, particle size selection machine, a full set of chemical and physical laboratory equipment.
Production Market
Our products are exported to more than 20 countries including the United States, Canada, Germany, Poland, Russia, South Korea, Vietnam, India, Singapore, etc.
Advantages of Zirconium Ceramic Beads
High hardness and wear resistance
Zirconium ceramic beads are hard and specially treated to obtain higher wear resistance, widely used in abrasives and particle fillers.
01
High density and strength
Zirconium ceramic beads have high density and mechanical strength, which can withstand high pressure and heavy load.
02
Super chemical stability
Zirconium ceramic beads have extremely strong corrosion resistance and can resist various chemicals as well as acidic and alkaline solutions, suitable for harsh chemical environments.
03
High temperature stability
Zirconium ceramic beads are highly stable at high temperatures and can withstand temperatures up to 1800°c, making them suitable for high temperature reactions as well as refractory materials.
04
Excellent biocompatibility
Zirconium ceramic beads can be prepared as biocompatible materials for biomedical applications such as artificial bones, joints and teeth.
05
Application of Zirconium Ceramic Beads
Ink industry
Zirconium ceramic beads are often used in the ink industry because the finely ground powder is not only fine but also has no pores and cavities in the beads, so it is more conducive to processing into inks and various paint products, increasing the performance of ink coatings and reducing costs.
Electronic ceramics
Zirconium ceramic beads are often used in the field of electronic ceramics because of the high hardness of the material and the high strength and wear resistance of the ceramic products produced, and because of the high whiteness and non-contamination of the zirconia beads, the ceramic products can be more excellent in quality. Therefore, the use of electronic ceramics not only improves the quality performance, but also ensures the durability of the materials.
The coating industry
Zirconium ceramic beads are high-strength, inert, hard, perfect, fine spherical particles. Applied in coatings, it can reduce costs, increase solids content, provide performance and improve. Due to the high compressive strength, zirconia beads are added during production grinding. To improve the dispersion effect, sanding, ball milling, and rolling can be used.
Precautions for Using Zirconium Ceramic Beads
Proper Handling
Avoid rough handling to prevent chipping or breakage.
Optimized Process Parameters
Adjust milling or grinding parameters for maximum efficiency and bead longevity.
Regular Inspection
Monitor for signs of wear and replace beads as needed to maintain optimal performance.
First of all, these little powerhouses are strong. Way stronger than glass or ceramic beads. This means they last longer, keeping you from having to replace them as often. Plus, zirconium ceramic beads can handle pretty much anything you throw at them, from hard materials to chemicals, without breaking a sweat.
Then there’s the efficiency angle. Zirconium ceramic beads grind materials into finer particles faster than the others. Faster grinding means you’re getting your work done quicker, saving you time and money. And, they’re smoother, so they’re less likely to stick together or to the materials you’re working with, making your process cleaner and more effective.
Cost-wise, sure, zirconium ceramic beads might look pricier upfront when you compare them to other options like glass or steel. But because they’re tougher and last longer, you’re not buying them as often. Over time, they’re kind of a bargain when you factor in their lifespan and efficiency.
Production Process of Zirconium Ceramic Beads
Press forming
In practical production, in order to improve the density of billets, the method of increasing pressure is often used. However, It does not means the higher the pressure, the better. When the limit pressure is exceeded, the pressure will reduce the billet density, which is caused by spalling.
Roll forming
It is also a way of mass production of zirconium ceramic bead. The preparation cost is low and the production speed is fast. This method has the characteristics of production equipment, raw materials, simple operation, good sphericity, easy sintering, etc. Although the balling strength is not as good as cold isostatic pressure, the preparation cost is low, and various sizes of balls can be produced according to requirements.
Titration molding
For small zirconium ceramic beads, ceramic beads can be formed by titration. The zirconia ceramic beads prepared by titration method can be sintered at low temperature and have no pores inside. Suitable for dispersion and grinding of electrode materials, multilayer ceramic capacitors, paints, coatings and other high-performance materials.
FAQ
We're professional zirconium ceramic beads manufacturers and suppliers in China. If you're going to wholesale high quality zirconium ceramic beads, welcome to get quotation and free sample from our factory. Also, customized service is available.
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