Ceramic shot peening bead is always considered as an ideal blasting and shot peening media, because of its smooth spherical surface, good hardness, high toughness and great elasticity. It is also a non-pollution environmentally friendly abrasive media.
High-flow ceramic sand, with a permeability coefficient of 10⁻³ to 10⁻² cm/s, optimizes fluid flow in industrial processes requiring minimal pressure drop. Its uniform particle size distribution (1-3 mm) and spherical shape create consistent void spaces for efficient fluid movement.
In oil well cementing, high-flow ceramic sand improves slurry placement. It reduces pump pressure by 20%, allowing deeper well cementing without equipment failure. Oil companies report that this material ensures complete casing bonding, reducing gas migration risks by 50%.
The material's high flow properties enhance its use in chemical reactors. It promotes uniform fluid distribution, increasing reaction yields by 15% in pharmaceutical synthesis. Its inertness prevents catalytic poisoning, maintaining reaction efficiency over 100+ batches.
In irrigation systems, high-flow ceramic sand filters prevent clogging by allowing continuous water flow. Farmers using these filters report 30% higher water distribution uniformity, improving crop yields. The sand's durability reduces filter maintenance by 60%, saving labor costs.
High-flow ceramic sand is also used in pneumatic conveying systems. It flows easily through pipelines, reducing energy consumption by 25% compared to angular particles. Manufacturing plants report fewer blockages, increasing production uptime by 100 hours annually.
Testing shows that high-flow ceramic sand maintains 90% of its permeability after 1000 hours of fluid flow, outperforming natural sand which clogs by 40%. As industries seek energy-efficient processes, this material delivers optimal fluid dynamics in diverse applications.
1 . SPECIFICATION
Chemical Index：
|
ZrO2 |
60-66% |
|
SiO2 |
25-30% |
|
Al2O3 |
7-13% |
Physical Index
|
Processing: |
Melting |
|
Bulk Density: |
2.3g/cm3 |
|
True Specific Gravity |
3.97 g/cm3 |
|
Vickers Hardness: |
700 kg /mm2 |
2 . Size
B20：0.600-0.850mm B80：0.180-0.250mm
B30：0.425-0.600mm B120：0.063-0.125mm
B40：0.250-0.425mm B170：0.045-0.090mm
B60：0.125-0.250mm B205：0.000-0.063mm
Special specifications can be customized.(B100, B150, B400 etc also available)
3 . FEATURE
High efficiency
With high hardness, long life and good elasticity, suitable for the complicated structure,without damage to the surface of the workpiece, eliminate the stress and improve the fatigue life of the workpiece.
High cost performance
Compared to glass beads, it has higher cleanliness, can prolong the service life 30-50 times. Compared to steel beads, it has superior smoothness, can prolong life 3-5 times. It 's also recyclable,and can reduce the refueling times, improve working efficiency.
Environmental protection
Not easy to break during sandblasting process, no dust, clean, and no hidden danger of silicosis, it is harmless to the human body.
4 . APPLICATION OF CERAMIC BEADS
Alloy shell, middle frame and built-in parts of computers, mobile phones, cameras, earphone, U-Disk, Mouse, Charge pal, etc. –for Deblurs & Sandblasting Finishing
Clean burrs to form film-light decorative or fine reflective surface, on alloy work pieces such as mobile phone to achieve different reflection or matte.
5.PACKING OF CERAMIC BEADS
25kgs drum+pallet wrapped with film
12.5kgs square bucket+cardboard box
Conctact us
Tina Foreign Trade Sales Manager
Email : tina@fudanewmaterial.com
Mob / whatsup / wechat : + 86 18636559668
www.fudamaterial.com
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