Grinding and polishing ceramic beads

Grinding and polishing ceramic beads

In the field of precision machining in industrial production, ceramic sand has become a highly favored surface treatment medium due to its unique material properties. This granular product, which is made of ceramic materials such as alumina and zirconia as substrates and sintered at high temperatures, balances hardness and toughness, providing an efficient solution for surface treatment of materials such as metals, plastics, and glass. ​
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Description
Technical Parameters

Ceramic beads Unrivaled Precision and Versatility in Industrial Surface Treatment

The preeminent advantage of ceramic beads lies in its meticulously precise and highly controllable particle size distribution. Ranging from tens to hundreds of micrometers, this particle size can be finely calibrated to suit diverse processing needs. This adaptability enables it to achieve mirror-like polishing on aerospace components, a feat crucial for aerodynamic efficiency and visual appeal, while also performing rough surface finishing on automotive parts to enhance functionality and durability.

Structurally, ceramic beads  boasts a dense and homogeneous microstructure, coupled with an impressive hardness of at least HV1200. This robust composition ensures that it remains intact even during high-speed spraying or grinding operations, thereby guaranteeing consistent treatment results across multiple applications. Its exceptional chemical stability is another standout feature. Resistant to both acidic and alkaline corrosion, ceramic  bead poses no risk of secondary contamination to workpieces, even in the harshest of environments. This makes it an indispensable choice for industries with stringent cleanliness requirements, such as food machinery and medical equipment manufacturing, where any form of contamination could have severe consequences.

In terms of practical applications, ceramic bead 's versatility is truly remarkable. In the casting industry, it excels at removing bead  and oxide scale from casting surfaces, boosting surface smoothness by over 30%. This not only improves the aesthetic quality of the castings but also enhances their mechanical properties. In the realm of electronic components, fine-grained ceramic sand is employed in sandblasting processes to clean circuit board pads. By effectively removing contaminants, it significantly improves welding reliability, a critical factor in the performance and longevity of electronic devices. For jewelry processing, the gentle grinding characteristics of ceramic sand allow for the polishing of precious metal jewelry without causing any damage, bringing out a delicate and lustrous finish.

 

1.Specification

 

Sizes

Sandblasting Series

B20

0.600-0.850 mm

B30

0.425-0.600 mm

B40

0.250-0.425 mm

B60

0.150-0.300 mm

B80

0.125-0.212 mm

B100

0.106-0.180 mm

B120

0.063-0.125mm

B150

0.000-0.125mm

B170

0.045-0.090 mm

B205

0.000-0.063 mm

B400

0.030-0.063 mm

B505

0.010-0.030 mm

Shot Peening Series

Z850

0.850-1.180 mm

Z600

0.600-0.850 mm

Z425

0.425-0.600 mm

Z300

0.300-0.425 mm

Z210

0.210-0.300 mm

Z150

0.150-0.212 mm

Z100

0.100-0.150 mm0

 

2.Application

In Sandblasting

1) 3C products - Sandblasting Finishing

Alloy shell, middle frame and built-in parts of computers, mobile phones, cameras, etc. - sandblasting finishing

Clean burrs to form film-light decorative or fine reflective surface, on alloy workpiece such as mobile phone to achieve different reflection or matte.

2) Kitchen Industry-Sandblasting finishing

Stainless steel cutlery and kitchen utensils sandblasting finishing

3) Golf club - Sandblasting finishing

Golf club & ball head alloy surface treatment Sandblasting finishing

4) Casting and forging parts, welded parts, heat-treated parts - Sandblast Cleaning

Clean all the dirt on the surface of the alloy workpiece, micro burrs, improve the flatness and smoothness of the workpiece, and expose to uniform metallic color, achieving smooth and non-reflective requirements on surface.

5) Pipeline - Sandblast Cleaning

Metal pipes such as copper pipes and steel pipes are cleaned and polished on the inner and outer walls.

6) Molds - Sandblast cleaning

Cleaning of molds of glass bottles, tires, etc., rust, dirt and impurities.

7) Electroplating, painting, anode-Surface Pretreatment

Electroplating, painting, anode, Teflon, rubber, plastic, traversing, metal, spray welding, gold plating, titanium plating, etc., to remove dirt and increase product surface adhesion.

8) Hardware parts - Sandblasting to improve lubrication conditions

It can produce uniform and fine uneven surface on the surface of the part, so that the lubricating oil can be stored, improve the lubrication condition and reduce the noise.

 

Our company has stable sources of goods, traceable quality control, stable quality, and consistent batches, achieving stable and reliable product requirements for integrated industry and trade enterprise quality standards. Since its establishment 8 years ago, the company has cultivated a professional technical management team, a professional export sales team, and comprehensively improved its quality control system. The products are exported to more than 20 countries including the United States, Canada, Germany, Poland, Russia, South Korea, Vietnam, India, Singapore, etc.

Our  company will adhere to the principles of "integrity, innovation, service, and cooperation", provide better sandblasting and grinding products for global customers, and create greater value and thoughtful services for customers.

 

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