I. Key Specifications
|
Property |
Value |
|
Material |
Yttria-Stabilized Zirconia (ZrO₂+Y₂O₃) |
|
Model |
B80 |
|
Diameter Range |
Φ0.8mm±0.05mm |
|
Bulk Density |
≥3.6g/cm³ |
|
Vickers Hardness (HV) |
≥1250 |
|
Self-Abrasion Rate |
≤0.01%/h |
|
Sphericity |
≥95% |
|
Operating Temperature |
-50℃ to 400℃ |
|
Chemical Resistance |
Acid/Alkali Resistant (PH1-14) |
Yttrium-stable zirconium oxide (ZrO) type B80 ceramic beads consist of 2 + Y2 O3 and have an accurate diameter of Φ0.8mm ± 0.05mm, which ensures consistent performance for various grinding applications. These beads have a stacking density of ≥ 3.6 g/cm³ and Vickers hardness of ≥ 1250 HV with strong mechanical strength. The self-wear rate ≤ 0.01% / h minimizes material loss, while the ball ≥ 95% optimizes the grinding efficiency. The operating temperature range from -50°C to 400°C has excellent chemical resistance (PH1-14), allowing it to adapt to a variety of industrial environments.
II. Typical Applications
1. High-End Coatings
2. Electronic Materials
3. Pharmaceuticals
4. Ceramic Glazes
III. Competitive Advantages
1. Extended Service Life
B80 ceramic beads exhibit a 30% lower wear rate compared to conventional zirconia beads, lasting over 8,000 operational hours per cycle. This extended service life reduces the frequency of bead replacements, minimizing production downtime and maintenance costs. Industries that rely on continuous grinding operations can benefit significantly from this long-lasting performance.
2. Superior Grinding Efficiency
Thanks to their high-density structure, B80 beads deliver a stronger impact force during the grinding process, reducing milling time by ≥50%. Faster processing speeds not only increase productivity but also lower overall production costs. Manufacturers can handle larger volumes of materials in less time, meeting market demands more efficiently.
3. Zero Contamination Guarantee
Certified by SGS, B80 beads have heavy metal leaching levels of <0.1ppm, fully compliant with stringent RoHS/REACH regulations. This zero-contamination guarantee makes them ideal for applications where material purity is critical, such as in the electronics and pharmaceutical industries. Customers can trust that their products will not be compromised by unwanted contaminants.
4. Smart System Compatibility
We offer free grinding solution consulting to ensure optimal performance of B80 beads in vertical and basket mills. Our team of experts analyzes each customer's specific equipment and material requirements, providing tailored recommendations for bead usage and operating parameters. This personalized service maximizes the efficiency and effectiveness of the grinding process.
IV. Packaging & Logistics
1. Standard Packaging
The standard packaging for B80 ceramic beads is 25kg, suitable for large-scale production needs. This packaging size is designed to balance convenience and cost-effectiveness for regular customers.
2. Custom Packaging
For customers who want to test the product or have specific quantity requirements, we offer custom packaging options of 5kg and 10kg trial samples. This allows potential clients to evaluate the performance of B80 beads in their own applications before making larger purchases.
3. Global Delivery
We support DDP (Delivered Duty Paid) and DAP (Delivered at Place) terms for global delivery. Our anti-vibration packaging ensures a breakage rate of <0.3%, safeguarding the integrity of the beads during transit. No matter where our customers are located, they can receive their orders in perfect condition.
V. Quality Certifications
1. ISO 9001:2015 Certification
Our manufacturing process is ISO 9001:2015 certified, demonstrating our commitment to quality management and consistent product performance. This certification ensures that every batch of B80 ceramic beads meets strict quality standards.
2. MSDS Documentation
We provide Material Safety Data Sheets (MSDS) for B80 beads, containing comprehensive information about the product's properties, handling, and safety precautions. This documentation helps customers ensure safe usage and compliance with relevant regulations.
3. Batch-specific Particle Size Distribution Reports
For each batch of B80 beads, we offer detailed particle size distribution reports. These reports allow customers to verify the quality and consistency of the product, ensuring that it meets their specific grinding requirements.
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