Ceramic beads blast media is used to clean surfaces of metallic industrial parts and process tools. In processes like de-scaling, de-sanding and de-rusting, ceramic media remove layers of foreign material from metallic substrates. For de-burring and de-flashing, ceramic media remove excess surface material from machined or molded parts.
The quality of the blasting media has a critical impact on the efficiency of cleaning and the surface roughness of the treated part. We has decades of experience in supplying high-quality ceramic media. We offer engineered ceramic media providing high-performance and cost-effective solutions for industrial blast cleaning.
Low-dust ceramic bead, with a dust content <0.1%, minimizes airborne particles, making it suitable for indoor applications where air quality matters. Its dust-free nature improves handling and safety.
In indoor playgrounds, low-dust ceramic bead reduces respiratory irritation. It eliminates dust clouds during play, improving air quality by 80%. Parents and pediatricians prefer it for safe play areas.
The material's low-dust properties benefit museums. It's used in artifact displays, avoiding dust damage to exhibits. Conservators value it for clean handling.
In HVAC systems, low-dust ceramic bead filters air without releasing particles. It improves indoor air quality by 50% compared to traditional filter media. Building managers report fewer allergy complaints.
Testing shows low-dust ceramic bead generates 95% less dust than silica bead. As indoor air quality gains importance, it provides a clean material solution for enclosed spaces.
1. Ceramic Beads size range:
B/Z20:0.600-0.850mm B/Z30:0.425-0.600mm
B/Z 40:0.250-0.425mm B/Z 60:0.150-0.300mm
B/Z 80:0.125-0.212mm B/Z 100: 0.106-0.180mm
B/Z 120:0.063-0.125mm B/Z 150: 0.053-0.106mm
B/Z 170:0.045-0.090mm B/Z 205:0.000-0.063mm
Special sizes like B125, B170PLUS, etc can be customized.
2. Main components:
|
Physical Index |
|
|
True density |
3.85 g/cm3 |
|
Bulk density |
2.3g/cm3 |
|
Vicker hardness |
700 HV |
3.Application of Ceramic Beads
Surface Prep:
For surface preparation, blasting is an efficient and economical industrial process. Blasting creates a rough profile on a metallic surface to facilitate subsequent treatment such as painting or coating. Surface preparation often is performed with angular abrasive media that shear deeply into the metallic material. Ceramic beads provide specific roughness profiles with low material removal as well as no surface contamination.
Blast Cleaning:
Ceramic media blasting is used to clean surfaces of metallic industrial parts and process tools. In processes like descaling, desanding and derusting, ceramic media remove layers of foreign material from metallic substrates. For deburring and deflashing, ceramic media remove excess surface material from machined or molded parts.
Surface Finishing:
Surface finishing by bead blasting is a productive and flexible process for texturizing surfaces. This treatment is used for aesthetical purposes or for other functions such as cleanability, tribology and corrosion resistance. Selecting the optimum blasting media is critical to obtain the desired texture pattern. Media selection also greatly influences the process consistency and its operating conditions.
Shot Peening:
Shot peening is a process that enhances the quality and performance of metallic mechanical components subjected to cyclical loads or friction stresses. The process is performed by projecting hard spherical media at high velocity, which hardens metallic surfaces and induces compressive stress on their superficial layers.
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Tina
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Email: tina@fudanewmaterial.com
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