95 zirconia beads, also known as yttrium stabilized zirconia beads, TZP zirconia beads, or zirconia grinding balls. 95 zirconia beads are produced using our advanced sintering technology, which endows the beads with excellent strength and fracture toughness, ppm wear grade, high hardness, corrosion resistance, and ultra smooth surface. Zirconia beads, as an ideal grinding medium, are widely applicable to various grinding and dispersion conditions.
1 . Manufacturing process: Sintering Method
主要技术指标 Main technical indicators
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密度(Density) >6.05g/cm3 |
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堆积密度(Bulk denity) >3.7g/cm3 |
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维氏硬度(Vickers hardness) >1250 |
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压碎强度(Compressive strength)>1000N(1mm) |
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自磨耗(Self consumption) <0.01% |
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球形度(Sphericity) 99% |
2 . Advantages of 95 zirconia beads:
1 . 95 zirconia is known for its excellent corrosion resistance, with a very smooth surface finish and a roughness value (Ra) of less than m. This nearly spherical geometric shape is a transformative feature that not only solves important challenges in technical specifications, but also addresses important issues in hygiene sensitivity and high-precision manufacturing.
2 . Sanitary design for pollution-free processing
The smooth surface with 95 zirconia corners innovates the cleaning solution after spraying, especially in industries where trace residues may damage product quality. In cosmetics production, the low surface roughness of corners is an important white pigment for face cream and foundation make-up, which can minimize the adhesion of materials. After treatment, a simple three-step treatment with ionized water effectively eliminated the risk of layout cross contamination by reducing the surface residue of the beads to below 0.01%. In cosmetics where consumer safety and product consistency depend on strict impurity control, this cleanliness is non-negotiable.
3 . Improve the stability of high-density slurry spraying process
In addition to hygiene, the low surface roughness of 95 zirconia provides significant operational advantages in challenging injection molding applications. Its unique performance plays an important role in the continuous production of common height slurries in battery material synthesis, mineral processing, and industrial coatings. High density enhances the impact force of beads, resulting in a high-density particle size (D50) of 1.5 μ. This effectively achieves a medium particle size (D50) of m, prolongs lifespan, and improves overall efficiency.
4 . Another important characteristic of 95 zirconia beads is their chemical inertness. This inertness can prevent unnecessary chemical reactions that may decompose battery materials or alter their chemical composition. In addition, the very low wear rate of 95 zirconia beads measured under conditions of less than 1ppm is very important. This minimal wear ensures that zirconium impurities do not contaminate battery materials. Even a small amount of zirconium impurities can increase the internal resistance of the battery, leading to safety risks such as overheating or performance degradation.
3 . Contact us
Our company produces B-series ceramic sand blasting media, Z-series ceramic shot blasting and zirconia microbeads, 95 zirconia beads, and zirconium aluminum composite beads, which fully meet the usage requirements and national standards of international and domestic customers. The factory has passed the ISO9001:2015 standard quality management system certification and ISO14001:2015 environmental management system certification, as well as an AAA credit rating.
Tina
whatsup : +86 18636559668
Email : tina@fudanewmaterial.com
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